3 - | Torque settings

Frame torque settings

Part | Thread/pitch (mm) | Nm ±10% Tolerance | Notes
Headlight fairing
Screw securing plexiglass to headlight fairing | M4x0.7 | 0.2 |
Screw securing headlight fairing bracket to headlight support Lower screws initial tightening Upper screws final tightening Lower screws final tightening | M6x1 | 1.5 8 8 |
Screw securing headlight fairing to bracket | M5x0.8 | 5 |
Rearview mirror screw | M8x1.25 | 25 |
Sidestand
Sidestand pivot screw nut | M10x1.25 | 20 |
Screw securing sidestand bracket to crankcase | M10x1.5 | 36 |
Stand sensor screw | M6x1 | 5 |
Front sprocket
Front sprocket retaining screw | M5x0.8 | 6 | LOCK 1
Front sprocket cover screw | M6x1 | 6 |
Lights and reflectors
Screw securing headlight to support | M5x0.8 | 5 |
Screw securing headlight support to bottom yoke | M6x1 | 10 |
Screw securing front turn indicator to headlight support | M5x0.8 | 3 | LOCK 2
Nut securing hole/cover to support | M5x0.8 | 3 |
Instruments
Screw securing instrument panel to support |  | 3 |
Instrument panel cover retaining screw | M4x0.7 | 1.5 |
Front Fork
Steering stem nut | M35x1 | 30 * | GREASE B
Screw securing front brake hose guide to bottom yoke | M6x1 | 8 |
Steering limit lock nut | M8x1.25 | 18 | LOCK 2 (apply Loctite to nut thread only)
Top yoke central retaining screw | M8x1.25 | 24 * | GREASE B
Clamp screws securing top yoke to forks | M8x1.25 | 24 * | GREASE B
Bottom yoke clamp screw | M8x1.25 | 24 * | GREASE B In the sequence 1-2-1
Front axle clamp screw | M8x1.25 | 18 * | GREASE B In the sequence 1-2-1
Nut securing clamp to top yoke | M10x1.25 | 45 * |
Screws securing brake/clutch hose guide to top yoke | M6x1 | 10 |
Screw securing headlight support plate to top yoke | M6x1 | 10 |
Electrical System
Screws securing coil to battery support | M5x0.8 | 5 |
RH/LH handlebar switch screw | M5x0.8 | 2.5 |
Screw securing battery lead to battery terminal | M6x1 | 10 |
Nut securing contactor cable to starter motor | M6x1 | 5 | GREASE D
Nut securing battery leads/starter motor to contactor | M6x1 | 4 |
Speed sensor retaining screw | M6x1 | 10 |
Nut securing battery support to airbox | M5x0.8 | 5 |
Screws securing ECU to airbox | M6x1 | 10 |
Screw securing earth cable to engine | M6x1 | 10 |
Screw securing relay support to battery support | M5x0.8 | 2 |
Screw securing battery support/airbox to frame | M6x1 | 10 |
Front brake
Screw securing front brake master cylinder to handlebar | M6x1 | 10 | Sequence 1 (UP)-2-1
Front/rear brake bleed valve | M10x1 | 23 |
Front brake caliper screw | M10x1.25 | 45 * | GREASE B
Initial tightening for front brake caliper screws to seat caliper |  | 2 | GREASE B
Swingarm
Chain tensioner shoe retaining screw | M5x0.8 | 5 | Screw with threadlocker
Chain tensioner slide adjuster screw | M8x1.25 | 8 | GREASE B (unscrewing torque)
Swingarm pivot shaft nut | M8x1.25 | 18 * | GREASE B
Caliper mounting bracket pin | M12x1.25 | 33 * |
Drive chain slider retaining screw |  | 2 | Australia version only
Rear brake
Brake bleed fitting | M10x1 | 23 |
Screws securing rear brake fluid reservoir to subframe | M6x1 | 2 |
Rear brake caliper screw | M8x1.25 | 25 * | GREASE B
Rear brake master cylinder screw | M6x1 | 10 | Screw with threadlocker
Screw securing rear brake hose guide to swingarm | M5x0.8 | 5 |
Number plate holder
Screw securing rear turn indicator to protection | M5x0.8 | 3 | LOCK 2
Screw securing upper protection to lower number protection | M5x0.8 | 3.5 |
Tail light self-tapping screws |  | 3 |
Screw/nut securing number plate holder plate to protection | M6x1 | 5 | LOCK 2
Reflector nut | M4x0.7 | 2 |
Handlebar clutch lever
Handlebar clamp screw | M8x1.25 | 25 * | GREASE B Sequence 1-2-3-4
Clutch bleed valve | M6x1 | 4 |
Clutch hose connector | M10x1 | 23 |
Clutch slave cylinder screw | M6x1 | 10 | Sequence 1-2-3-1
Throttle twistgrip retaining screw | M6x1 | 6 | Sequence 1 (UP)-2-1
Clutch master cylinder screw | M6x1 | 10 | Sequence 1 (UP)-2-1
Throttle twistgrip housing screw | M4x0.7 | 1.8 |
Rear Suspension
Nut/screw securing shock absorber to mounting clevis | M10x1.25 | 42 * | GREASE B
Screw securing shock absorber to swing arm | M10x1.5 | 42 * | GREASE B
Front and Rear Mudguards
Front mudguard retaining screw | M6x1 | 5 |
Rear mudguard retaining screw | M5x0.8 | 5 |
Front wheel
Brake disc screw | M8x1.25 | 24 * | LOCK 2
Front wheel nut | M25x1.25 | 63 * | GREASE B
Rear wheel
Brake disc screw | M8x1.25 | 24 * | LOCK 2
Rear sprocket nut | M10x1.25 | 46 * | LOCK 2
Pin on sprocket flange | M14x1.5 | 46 * | LOCK 8
Rear wheel axle nut | M25x1.25 | 83 * | GREASE B
Footrests and Levers
Brake side
Brake lever pivot screw on RH footrest bracket | M8x1.25 | 24 | LOCK 2
Rear brake light switch | M6x1 | 5 |
Master cylinder pushrod retaining nut | M6x1 | 7.5 |
Screw securing footrest bracket to engine (RH side) | M10x1.5 | 36 |
Screws securing front footrest brackets to swingarm pivot shaft | M12x1.25 | 55 * | GREASE B
Brake lever adjuster lock nut | M6x1 | 2.3 |
Gearshift side
RH lock nut for gearchange linkage pivot | M6x1 | 5 | LOCK 2
Screw securing footrest bracket to engine (LH side) | M10x1.5 | 36 |
Screws securing front footrest brackets to swingarm pivot shaft | M12x1.25 | 55* | GREASE B
LH lock nut for gearchange linkage pivot | M6x1 | 5 | LOCK 2
Screw/nut securing gearchange linkage pivot to gearchange lever | M6x1 | 10 |
Screw securing gearchange lever to selector claw | M6x1 | 10 | LOCK 1
Gearchange pedal pivot screw | M8x1.25 | 24 | LOCK 2
Fuel tank
Screw securing fuel tank support brackets to fuel tank | M6x1 | 8 |
Screw securing fuel pipe guide to fuel tank | M5x0.8 | 5 |
Screw securing flange to fuel tank | M5x0.8 | 5 |
Tank filler cap screw | M5x0.8 | 3 |
Special screw (twin male thread) securing flange to fuel tank | M5x0.8 | 5 |
Flange cover retaining nut | M5x0.8 | 5 |
Screw securing fuel tank side covers and central cover to fuel filler cap | M5x0.8 | 3 |
Screw securing front central clip cover to side covers | M5x0.8 | 0.8 | LOCK 1
Screws securing tank side covers to fuel tank (lower side) | M5x0.8 | 0.8 | LOCK 1
Screw securing cover to fuel tank (hidden) | M5x0.8 | 3 |
Exhaust system
Screw securing exhaust crosspiece to support under RH footrest | M6x1 | 5 |
Exhaust pipe clamp screw | M8x1.25 | 11 |
Screws securing silencers to subframe | M6x1 | 10 |
Nut securing exhaust pipe flange to horizontal/ vertical cylinder head Nut 1 initial tightening Nut 2 final tightening Nut 1 final tightening | M8x1.25 | 6 24 24 |
1/8" gas stainless steel plugs to exhaust pipes | M10x1.25 | 25 |
Rear screw securing heat shield to silencer | M6x1 | 10 |
Screw securing silencer to silencer support on subframe | M8x 1.25 | 22 |
Lambda sensor fixing |  | 45 |
Front screw securing heat shield to silencer | M6x1 | 10 |
Screw securing heat shield to horizontal exhaust | M6x1 | 10 |
Seat
Seat retaining screw | M6x1 | 5 |
Frame
Nut securing subframe/frame to engine | M12x1.25 | 60 * | GREASE B (on thread and underside of nut)
Screw securing subframe to frame | M12x1.25 | 60 * | GREASE B
Nut on free play adjuster screw | M25x1 | 100 * | GREASE B
Free play adjuster screw |  | 0.6 | GREASE B (on thread only)
Screw securing LH side fuel tank pin to frame | M6x1 | 10 |
Keyswitch cover cap nut | M6x1 | 7 |
Keyswitch screw | M6x1 | Tighten down the screw until head fails – solid threadlocker |
Screw securing horn bracket to frame | M6x1 | 10 | LOCK 2
Screws securing fuel tank support plate to subframe | M6x1 | 10 |
Screws securing subframe joining plate | M8x1.25 | 22 |
Screws securing subframe joining plate to rear tile assembly | M6x1 | 8 |
Screws securing exhaust support plate to fuel tank support plate |  | 5 |
Screw securing fuel tank to bracket on rear subframe | M8x1.25 | 10 | LOCK 1
Seat lock nut | M22x1.5 | 3 |
Screw securing under seat storage compartment | M5x0.8 | 5 |
Screw securing latch to subframe joining bracket | M6x1 | 10 |
Screw securing wiring clips to RH rear subframe | M4x0.7 | 2 |
Nut securing shock absorber upper mounting clevis to subframe | M10x1.25 | 42 * | GREASE B
Air Intake Oil Breather
Screws securing filter support cover to airbox | M5x0.8 | 5 |
Air filter retaining nut | M6x1 | 6 |
Screws securing airbox to frame | M6x1 | 10 |
Clamp securing oil breather valve hose to blow-by valve |  | 1.5 |
Clamp securing blow-by valve hose to airbox |  | 1.5 |
Screws securing ECU to airbox | M5x0.8 | 5 |
Screw securing cable guide to LH side of crankcase | M6x1 | 10 |
Clamp securing hoses to airbox |  | 1.1 |
Temperature sensor fixing to intake hose | M3x0.5 | 0.4 | LOCK 9
EVAP system canister filter
Screws securing temperature sensor to intake hose | M3x0.5 | 0.9 |
Clamp securing hose to throttle body |  | 1.5 |
Clamp securing throttle body to intake manifold |  | 1.5 |
Canister fixing to LH air cowling | M6x1 | 8 | For USA version only.
Fairings
Lower screw fixing RH and LH deflector to frame | M5x0.8 | 5 |
Screw fixing RH and LH deflector to central air cowling | M5x0.8 | 5 |
Upper screw fixing RH and LH deflector to frame | M5x0.8 | 5 |
Screw securing voltage regulator to RH air cowling | M6x1 | 8 |

* dynamic safety-critical point; tightening torque must be within Nm ±5%.
Notes
For product specifications and symbols, see paragraph “Product specifications” (Sect. A 2).
Engine torque settings

Part | Thread (mm) | Nm | Min. | Max. | Notes
Oil temperature sensor holder nut | M30x1.5 | 38 | 34 | 42 | LOCK 4
Camshaft timing belt pulley nut | M15x1 | 71 | 64 | 78 | GREASE A
Oil temperature sensor | M12x1.5 | 18 | 16 | 19 | LOCK 4
Cylinder head nuts Stage 1 Stage 2 Stage 3 | M10x1.5 | 15 25 40 | 23 38 | 27 42 | Apply GREASE C to face under cylinder head and stud threads
Intake flange stud | M8x1.25 | 15 | 13 | 17 | LOCK 2 or THREE BOND 1324
Intake manifold nut | M8x1.25 | 23 | 20 | 26 |
Exhaust flange stud | M8x1.25 | 15 | 13 | 17 | LOCK 2 or THREE BOND 1324
Timing hole cover | M8x10 | 10 | 9 | 11 |
Screw securing vertical cylinder oil temperature sensor | M8 | 9 | 8.5 | 9.5 |
Cylinder head service screw (aluminium) | M6x1 | 3 | 2 | 3 | LOCK 5 or THREE BOND 1375B
Intake/exhaust valve cover screws | M6x1 | 10 | 9 | 11 |
Valve cover screws | M6x1 | 10 | 9 | 11 |
Timing belt cover screw | M6x1 | 10 | 9 | 11 | LOCK 2 or THREE BOND 1324
Timing belt cover screw | M6x1 | 10 | 9 | 11 |
Pulley flange retaining screw | M6 | 10 | 9 | 11 |
Canister plug screw | M6x1 | 3 | 2.7 | 3.2 | LOCK 2 or THREE BOND 1324
Canister nipple (USA version) | M6x1 | 3 | 2.7 | 3.2 | LOCK 2 or THREE BOND 1324
CAMOZZI union screw | M5x0.8 | 3 | 2.7 | 3.2 | LOCK 2 or THREE BOND 1324
Blow-by valve | M40x1.5 | 34 | 30 | 38 |
Pick-up filter housing plug | M32x1.5 | 42 | 38 | 46 |
Oil pick-up filter | M22x1.5 | 42 | 38 | 46 |
Oil drain plug with magnet | M22x1.5 | 42 | 38 | 46 | LOCK 2 or THREE BOND 1324
Oil filter nipple | M16 1.5 | 42 | 38 | 46 | LOCK 2 or THREE BOND 1324
Oil pump intake service hole plug | M15x1 | 25 | 22 | 28 | LOCK 5 or THREE BOND 1375B
Oil cooler nipple | M14x1.5 | 32 | 29 | 35 | LOCK 2 or THREE BOND 1324
Radiator connection blanking plug | M14x1.5 | 32 | 29 | 35 | LOCK 2 or THREE BOND 1324
Main oil way plug | M10x1.5 | Fully seated with tool | LOCK 5 or THREE BOND 1375B
|  | 15 | 13 | 17 |
Neutral warning light switch | M10x1.5 | 10 | 9 | 11 |
Cylinder barrel/head stud | M10x1.5 | 25 | 23 | 26 | LOCK 2 or THREE BOND 1324
Crankcase screw Initial tightening Final tightening | M8x1.25 | 19 25 | 17 22 | 21 28 |
Crankcase drilled screw | M8x1.25 | 20 | 18 | 22 |
Crankcase screw | M6x1 | 9 | 8.5 | 9.5 |
Crankcase screw | M6x1 | 9 | 8.5 | 9.5 |
Blow-by valve screw | M6x1 | 10 | 9 | 11 |
Radial pick-up screw | M6x1 | 10 | 9 | 11 |
Clutch side primary bearing retaining plate screw | M6x1 | 10 | 9 | 11 | LOCK 2 or THREE BOND 1324
Gearbiox bearing plate screw | M6x1 | 10 | 9 | 11 | LOCK 2 or THREE BOND 1324
Adler clutch oil calibration screw | M6 | 6 | 5 | 7 |
Starter motor mounting screw | M6x1 | 10 | 9 | 11 |
Outer starter motor mounting screw | M6x1 | 10 | 9 | 11 |
Starter motor rear screw | M6x1 | 10 | 9 | 11 |
Idler gear shaft retaining screw | M6x1 | 10 | 9 | 11 | LOCK 2 or THREE BOND 1324
Alternator rotor nut | M24x1 | 270 | 256 | 284 | LOCK 5
Primary drive gear nut | M22x1 | 190 | 171 | 209 | GREASE B
Steel/aluminium crankshaft blanking cap | M20x1 | 15 | 13.5 | 16.5 | THREE BOND 1375B
Connecting rod screw Tighten at 50 rpm 2 second pause, then back off through 360° at 30 rpm Tighten at 30 rpm Tighten at 10 rpm
Tighten through 65° ± 1° at 14 rpm
Torque check
M10x1
35
20
35
70 to 103
Apply GREASE B to thread
Crankshaft grub screw | M8x1.25 | 13 | 11 | 15 | LOCK 5 or THREE BOND 1375B
Drilled crankshaft grub screw | M8x1.25 | 13 | 11 | 15 | LOCK 5 or THREE BOND 1375B
Selector drum locating screw | M16x1.5 | 30 | 27 | 33 |
Gear detent lever screw | M8x1.25 | 18 | 16 | 20 | LOCK 2 or THREE BOND 1324
Selector claw screw | M8x1.25 | 25 | 22 | 28 |
Selector claw locator nut | M6x1 | 10 | 9 | 11 |
Selector claw screw | M6x1 | 9 | 8.5 | 9.5 |
Timing belt driveshaft pulley retaining nut | M15x1 | 71 | 64 | 78 | GREASE A
Timing belt driveshaft gear nut | M14x1 | 55 | 50 | 60 | GREASE A
Tensioner pulley retaining screw | M8x1.25 | 26 | 23 | 29 |
Idler pulley retaining screw | M8x1 | 20 | 18 | 22 | LOCK 2 or THREE BOND 1324
Plastic cover screws | M6x1 | 10 | 9 | 11 |
Plastic cover screws | M6x1 | 10 | 9 | 11 |
Carbon fibre cover screws | M6x1 | 6 | 5.5 | 6.5 |
Carbon fibre cover screws | M6x1 | 6 | 5.5 | 6.5 |
Wet clutch centre nut | M25x1.5 | 190 | 180 | 200 | GREASE B
Oil filler plug | M20x2.5 | 5 | 5 | 6 |
Oil way blanking plug | M10x1 | 15 | 13 | 17 | LOCK 5 or THREE BOND 1375B
Oil pressure sensor | M10x1 | 19 | 17 | 21 |
Dry clutch drum screws | M8x1.25 | 35 | 33 | 37 | LOCK 4
Clutch cover screw | M6x1 | 10 | 9 | 11 |
Clutch cover screw | M6x1 | 10 | 9 | 11 |
Clutch cover screw with cable guide | M6x1 | 9.5 | 8.5 | 9 |
Wet clutch cover screw | M6x1 | 9.5 | 8.5 | 9 |
Wet clutch cover screw | M6x1 | 9.5 | 8.5 | 9 |
Wet clutch cover screw | M6x1 | 9.5 | 8.5 | 9 |
Wet clutch spring screw | M6x1 | 10 | 9 | 11 |
Alternator cover inspection plug | M15x1 | 20 | 18 | 22 | THREE BOND 1215
Pick-up sensor inspection screw | M12x1 | 15 | 13 | 17 | LOCK 2 or THREE BOND 1324
Spark plug | M12x1.25 | 20 | 18 | 22 |
Alternator-side crankcase cover screw | M6x1 | 10 | 9 | 11 |
Alternator-side crankcase cover screw | M6x1 | 10 | 9 | 11 |
Alternator-side crankcase cover screw | M6x1 | 10 | 9 | 11 |
Inspection cover screw | M6x1 | 4.5 | 4.5 | 6 |
Alternator stator retaining screw | M6x1 | 10 | 9 | 11 | LOCK 2 or THREE BOND 1324
Alternator rotor/flywheel screw | M6x1 | 13 | 11 | 15 | LOCK 5
Stator wiring clamp bracket screw | M5x0.8 | 5 | 5 | 7 |
By-pass pump cap | M15x1 | 25 | 22 | 28 | LOCK 5 or THREE BOND 1375B
Reducer bush | M10x1 | - | - | - | LOCK 5 or THREE BOND 1375B
Oil pump retaining screw | M8x1.25 | 26 | 23 | 29 |
Oil pump retaining screw | M6x1 | 10 | 9 | 11 |
Oil pump assembly screw | M6x1 | 10 | 9 | 11 |

Notes
For product specifications and symbols, see paragraph “Product specifications” (Sect. A 2).